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Energy-conscious internal transport pays off

19 May 2025

With more and more electrical consumers, it is also wise to deal with energy smartly within the warehouse. How do you get more return from internal transport and make better use of the available power connection or solar panels? We list a number of possibilities.

Saving energy starts with the right equipment. A pallet that only needs to be moved horizontally can be transported much more efficiently with a electric pallet truck than with a forklift. Pallet trucks are lighter and use less energy for the same task. For stacking work, forklifts or reach trucks are indispensable, but sometimes an electric stacker can do the job too – and often more economically.

Use energy-saving settings
Many trucks have different driving programs. From independent testing turns out that driving at 75% to 80% of maximum speed has little effect on productivity, but does yield up to 20% energy savings. Maximum performance therefore yields an expensive marginal gain. Therefore, choose the 'eco mode' or efficiency mode whenever possible.

Encourage a controlled driving style
The driver is a crucial link. A calm, controlled driving style not only saves energy, but also prevents damage and unnecessary wear. Also, 'doing the job right the first time' - without many corrections or repetitions - saves both time and power. This type of driving also leads to a safer working environment.

Perform regular maintenance
A well-maintained truck performs better and uses less energy. Think of clean air filters, correctly adjusted engines and properly functioning brakes. The battery also plays an important role: lead-acid batteries with worn cells use more energy. Keep them clean and check them regularly. A clean work floor also prevents unnecessary energy consumption due to blockages or resistance at the wheels.

Choose modern, energy-efficient technology
Anyone investing in new equipment would do well to look at lithium-ion batteries. They offer up to 30% more efficiency than traditional lead-acid batteries and charge faster. However, it is important to be smart about charging times. Spread the charging times, for example over breaks, to prevent peak loads on the power grid. For larger fleets, it can also pay to invest in buffer systems such as powerbanks or smart chargers.

In short, with a conscious choice for the way of working, charging, maintenance and use of the possibilities of renewable energy, a lot of energy can be saved. The fact that this can have effects such as a safer working environment, less failure due to malfunctions and lower maintenance costs are additional reasons to make that choice today.

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